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Maintenance Manager

Company: Dairy Farmers of America
Location: Turlock
Posted on: December 31, 2019

Job Description:

The Maintenance Manager is responsible for directing and coordinating the facility maintenance operation to meet company objectives for production, quality, quantity and cost. Participate in the overall strategic design and direction of the maintenance processes and related specification. Oversee the training of employees, performance goals, and organization of work and maintenance equipment.

* Develop a culture and partnership with all departments resulting in one team with the same goals.

* Develop and constantly improve Preventive Maintenance (PM) program.

* Plan, direct and control the efforts of the Maintenance Department to maintain plant equipment and facilities commensurate with good engineering practices.

* Manage assets to execute an effective preventive maintenance program, to minimize unscheduled down time, and ensure that equipment is ready to run when scheduled.

* Work with the Plant Engineer to ensure that all equipment and facility installations and or modifications meet or exceed all regulatory agency (i.e. USDA, FSA, OSHA, ADA, EPA) standards and comply with all DFA policies and or procedures

* Assure that production equipment is capable of producing within the specifications and tolerances established by the equipment manufacturer

* Consult with Manufacturing Engineering, Process Engineering and Production Department regarding desirable modifications of existing equipment, facilities and the possible replacement of existing equipment, which will improve operations and reduce maintenance costs

* Monitor and report maintenance Key Performance Indicators (KPI's) to top management and make recommendations for necessary changes to drive improvement.

* Keep and update equipment and facility records and procedures such as equipment manuals, schematic drawings, and facility drawings

* Actively participate in Continuous Improvement initiatives (5S, Kaizen, lean tools, etc.)

* Develop and maintain an effective department through proper selection, training and assignment of personnel capable of maintaining all equipment and facilities in a safe and efficient working condition

* Develop objectives and standards of performance for projects within the Maintenance Department required to meet departmental, divisional and corporate goals and Key Performance Indicators (KPI's).

* Maintain and control departmental budget and ensure all work completed is within budget parameters and time constraints.

* Participates in meetings or other communications with other departments regarding the resolution of ongoing problems, the implementation of new procedures or processes, or the development of new plans and designs

* Utilize industry approved methodologies to ensure proper inventory control of parts and supplies through the use SAP, MRO and other programs.

* Adhere to all DFA GMP, Food Safety and Quality policies and procedures.

* Immediately report any items out of spec

* Understand and implement problem solving techniques, motivational techniques, long range planning, and Employee & Labor Relations

* Work directly with the Purchasing Employees to ensure that the facility has an adequate supply and control over spare parts and maintenance supplies

* Assist Plant Engineer with overseeing special projects

* Follow up with a high degree of urgency, to ensure problems are solved, as quickly and safely as possible

* Exhibit the values and ethics of Dairy Farmers of America through honesty, discretion, and sound judgment

* Attend required training, including but not limited to, Safety, GMP, Hazard Analysis and Critical Control Point (HACCP), and Safe Quality Foods (SQF)

* Availability 24/7

* The requirements herein are intended to describe the general nature and level of work performed by employee, but is not a complete list of responsibilities, duties, and skills required. Other duties may be assigned as required.

Education and Experience

* High School Diploma

* Have experience in direct supervision or management of maintenance employees / Department

* Have experience in Plant Utilities, Ammonia Refrigeration, steam, Air, Vacuum, Water, Waste Water systems

* Have experience in electrical troubleshooting and electrical control systems

* Able to plan, organize, control, coordinate, and direct a Maintenance, Purchasing & Parts receiving Department

* Able to balance technical aspects of the job, human relations and conceptual skills required to achieve results through subordinate supervision

* Able to evaluate and weigh alternatives, establishing relative priorities and formulating decisions that affect all phases of the operation

* Team builder, works well with all departments and or employees, in looking for root cause / solutions

* Good working Knowledge with PLC programming and utilizing PLC systems to troubleshoot plant operations

* Must be able to read, write and speak English


Keywords: Dairy Farmers of America, Turlock , Maintenance Manager, Executive , Turlock, California

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